Cycling / Bicycle

🛑 Bicycle Braking System Components

Thin disc rotors with vented/spider webs, precision-machined piston inserts, hollow banjo bolts with sealing washers, multi-position adapters

Design Principles

Material: Grade 5 (Ti-6Al-4V) offers high shear strength for rotor bolts, ultra-low thermal conductivity (7 W/mK vs 105 for Al) to insulate brake fluid — critical for preventing brake fade on long descents. Cal

Form: Plate stock for rotor machining. Bar stock for bolts, piston inserts, banjo fittings, and bleed screws. SLM 3D printing for flat-mount brake adapters with optimized topology. All bolts: forged + threa

Engineering Trends

  • ▸ Process: CNC machining of rotor profile/brake track
  • ▸ Process: Precision turning of caliper piston Ti-inserts
  • ▸ Process: Hot forging + thread rolling of all rotor & caliper bolts

Components in This System

Titanium Brake Bleed Port Screw

Calip bleed port taper-seal screw

Titanium Brake Caliper Mounting Bolt

Frame post-mount brake caliper bolt, M6x16mm

Titanium Brake Caliper Piston Insert

Thermal barrier piston core insert for disc caliper

Titanium Brake Lever Pivot Pin

Brake lever pivot pin for shift/brake lever assembly

Titanium Brake Pad Retaining Pin

Brake pad retention spring pin for disc caliper

Titanium Brake Rotor (Disc)

Lightweight ventilated disc brake rotor

Titanium Disc Brake Rotor Bolt

Disc brake rotor mounting bolt, M6x12mm T25 Torx

Titanium Flat-Mount Brake Adapter

3D-printed flat-mount disc brake adapter bracket

Titanium Hydraulic Brake Banjo Bolt

Hollow-core banjo bolt for hydraulic brake hose

Related Capabilities

CNC machining of rotor profile/brake track Hot forging + thread rolling of all rotor & caliper bolts Precision turning of caliper piston Ti-inserts

Standards Reference

Standards: ASTM B348 Grade 5, rolled threads (DIN 13-1 / ISO 965-2, 6g), T25 Torx, 100% MPI + 6g ring gauge + pressure tested, PVD coated per ISO 27874 (1.5um), ASTM F86 passivated

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Knowledge Graph

Cycling / Bicycle

Industry

🛑 Bicycle Braking System Components

System

🔩 Components

9 parts

⚙️ Capabilities

3 related

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Material Specifications → Industry Applications → All Services → Capabilities →

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