Servizi di Forgiatura del Titanio
Forgiatura di precisione del titanio: forgiatura a stampo chiuso, a stampo aperto e ad anello senza saldatura laminato. Pressa da 8,000 tonnellate metriche, anelli ø 2,500 mm, AMS 2631 Classe AA, α+β equiassico ≥95%.
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Titanium Forging Spettro di Processo
From closed-die precision forging of complex aerospace geometries to open-die ingot breakdown and seamless ring rolling — three specialized plastic deformation workflows for mission-critical titanium components.
Closed-Die Precision Forging
Heavy High-Tonnage Dies for Near-Net ShapingUtilizing heavy high-tonnage dies for near-net shaping on complex aerospace linkages, turbine blades, and structural nodes — slashing post-machining scrap rates by up to 70% compared to billet machining.
- Complex aerospace linkage and structural node forging with tight dimensional control
- Turbine blade and disc preforms with optimized grain flow along critical load paths
- Closed-die tolerances within ±1.5 mm on dimensions up to 2,000 mm — minimizing finish machining
- Die design validated via FEA simulation before first production hit — reducing tooling tryout iterations
Open-Die Heavy Forging
Repetitive Upsetting & Drawing on Huge IngotsExecuting repetitive upsetting and drawing operations on huge titanium ingots to shatter primitive cast structures — creating dense, reliable forging stock with refined grain structures and zero centerline porosity.
- Ingot breakdown from 800 mm Ø starting stock down to custom rectangular/square/round cross-sections
- Multi-stage upsetting (reduction ratio ≥3:1) to fully recrystallize the cast structure into fine equiaxed grains
- Inter-pass temperature control within ±15°C to stay within the beta-transus working window (950-1020°C for Grade 5)
- Post-forge ultrasonic inspection per ASTM E2375 — certifying zero centerline porosity at Class AA sensitivity levels
Seamless Rolled Ring Forging
Radial-Axial Rolling Mills for Massive DiametersDeploying radial-axial rolling mills for seamless ring wall expansion up to massive diameters — orienting grain matrices along peripheral load lines for optimum fatigue resistance in bearing races and flanges.
- Ring diameters from 200 mm to 3,000 mm — wall thickness from 20 mm to 300 mm
- Continuous radial-axial rolling process achieves uniform grain refinement across the entire ring cross-section
- Near-net ring profiles reduce subsequent machining material loss by up to 40% vs. forged-and-bored blanks
- Full NDT suite: ultrasonic (UT), magnetic particle (MT), and dimensional verification per ASME Section V
Forging Dashboard della Capacità
Press tonnage, ring size capacity, ultrasonic quality limits, and microstructure control metrics for our titanium forging facility.
Max Billet Cross-Section
Heavy infrastructure tonnage scaling up to 8,000 metric tons — delivering the compressive force needed to shape large titanium billets and complex closed-die geometries.
Forging Temperature Range
Seamless expanding outer diameter tracking up to 2,500 mm via radial-axial rolling — producing large annular forgings with continuous grain flow orientation.
Part Mass Range
100% compliant under Class I Ultrasonic Testing boundaries per AMS 2631 Class AA — the most stringent aerospace subsurface discontinuity standard.
Microstructure Phase Guarantee
Yielding ≥95% uniform equiaxed alpha+beta metallurgical transformation — ensuring optimum balance of strength, ductility, and fatigue resistance per aerospace specifications.
All forging performed per AMS 2750 pyrometry and AMS 2631 ultrasonic inspection standards. Microstructure verified per ASTM E3 metallographic preparation.
Need High-Load Titanium Forgings?
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