Boze Titanium Manufacturing Center | Welding

Automatic TIG welding (tube end)

Automatic TIG welding (tube end) capability for titanium components

Grade 1, Grade 2, Grade 5 (Ti-6Al-4V), Grade 7, Grade 9, Grade 23 Common Grades
0.5 mm – 12.0 mm weldable Thickness Range
Weld distortion: +0.5 mm typical; +0.1 mm with fixture Cutting Tolerance
Weld distortion: +0.5 mm typical; +0.1 mm with fixture Tolerance
Silver/gold weld color per AMS 4901; blue = oxidation rejection Surface Finish
Titanium AUV Propeller Shaft Titanium Deep-Sea Release Hook Pin Titanium Downhole Production Tubing Titanium Downhole Wireline Barrel Titanium Offshore Firewater Nozzle Titanium Pipeline Repair Sleeve

What is Automatic TIG welding (tube end)?

Automatic TIG welding (tube end) capability for titanium components

Certified welding capability for Automatic TIG welding (tube end), with full inert gas shielding, weld procedure qualification, and operator certification.

Engineering Parameters & Capabilities

Gas Tungsten Arc Welding (GTAW/TIG) for titanium uses a non-consumable tungsten electrode with argon shielding at the torch face, trailing shield, and backup purge. Titanium's reactivity above 600°C demands complete oxygen exclusion until the weld zone cools below 300°C, specifically for tube. Precision tube for Chemical, Aerospace, Medical present unique challenges: Wall thickness uniformity (±0.05 mm) over long lengths. Internal surface finish Ra < 0.8 µm for fluid flow. Bent tube ovality control.

Parameter Specification
Heat Input Low — narrow HAZ (1–3 mm)
Shielding Argon face + trailing shield + backup purge
Weld Speed 100–300 mm/min (manual); 1000 mm/min (orbital)

Engineering Capabilities & Limits

Certified welding capability for Automatic TIG welding (tube end), with full inert gas shielding, weld procedure qualification, and operator certification.

Hole Types Supported

N/A

Heat Control Measures

Triple-shield argon protection: torch nozzle, trailing shield (10–20 L/min), and backup purge. Interpass temperature monitored with IR pyrometer; max 120°C between passes.

Flatness & Stress Relief

Welding fixture with copper backup bars for heat sinking. Sequenced stitch welding pattern to balance thermal stresses.

Tolerance

Weld distortion: +0.5 mm typical; +0.1 mm with fixture

Typical Applications & Components

This process is used to manufacture the following titanium components.

Titanium AUV Propeller Shaft

Grade 5 Ti-6Al-4V ELI Marine & Offshore

Titanium Deep-Sea Release Hook Pin

Grade 5 Ti-6Al-4V ELI Marine & Offshore

Titanium Downhole Production Tubing

Grade 5 Ti-6Al-4V ELI Marine & Offshore

Titanium Downhole Wireline Barrel

Grade 5 Ti-6Al-4V ELI Marine & Offshore

Titanium Offshore Firewater Nozzle

Grade 5 Ti-6Al-4V ELI Marine & Offshore

Titanium Pipeline Repair Sleeve

Grade 5 Ti-6Al-4V ELI Marine & Offshore

Titanium Propeller Hub Cap

Grade 5 Ti-6Al-4V Marine & Offshore

Titanium Propeller Pitch Linkage

Grade 5 Ti-6Al-4V Marine & Offshore

Titanium Propeller Shaft

Grade 5 Ti-6Al-4V Marine & Offshore

Titanium ROV Manipulator Knuckle

Grade 5 Ti-6Al-4V ELI Marine & Offshore

Titanium ROV Tether Swivel Joint

Grade 5 Ti-6Al-4V ELI Marine & Offshore

Titanium Seawater Strainer Housing

Grade 5 Ti-6Al-4V ELI Marine & Offshore

Titanium Submarine Engine Mount Stud

Grade 5 Ti-6Al-4V Marine & Offshore

Titanium Submarine Steering Rudder Pin

Grade 5 Ti-6Al-4V Marine & Offshore

Titanium Submersible Pressure Hull

Grade 5 Ti-6Al-4V ELI Marine & Offshore

Titanium Subsea Battery Clamp Ring

Grade 5 Ti-6Al-4V ELI Marine & Offshore

Titanium Subsea Chemical Injection Mandrel

Grade 5 Ti-6Al-4V ELI Marine & Offshore

Titanium Subsea Manifold Swivel Flange

Grade 5 Ti-6Al-4V ELI Marine & Offshore

Titanium Subsea Wellhead Valve Block

Grade 5 Ti-6Al-4V ELI Marine & Offshore

Titanium Trim Tab Hydraulic Ram End

Grade 5 Ti-6Al-4V Marine & Offshore

Titanium Underwater Camera Housing

Grade 5 Ti-6Al-4V ELI Marine & Offshore

Titanium Waterjet Impeller

Grade 5 Ti-6Al-4V Marine & Offshore

Secondary Operations & Downstream Processing

Enhance your component with our integrated downstream services:

Dye Penetrant Inspection

PT per ASTM E1417 for weld surface defects.

Weld Color Inspection

Classification per AMS 4901: silver/gold acceptable; blue/purple rejected.

Tube Bending

Tube Bending for automatic tig welding (tube end) components.

Weld Preparation (End Bevelling)

Weld Preparation (End Bevelling) for automatic tig welding (tube end) components.

Hydrostatic Pressure Test

Hydrostatic Pressure Test for automatic tig welding (tube end) components.

Quality Assurance & Inspection

Inspection Items

  • Automatic TIG welding (tube end) specific dimensional verification (CMM / vision)
  • Material grade verification (PMI / OES spectrometer)
  • Fluorescent Penetrant Inspection (FPI) per ASTM E1417
  • Biocompatibility validation per ISO 10993

Quality Standards & Certifications

  • ISO 9001:2015 — Quality Management System
  • AS9100D — Aerospace Quality Management
  • ASTM B265 — Titanium Strip, Sheet, and Plate Standard
  • ISO 13485 — Medical Device Quality Management

Frequently Asked Questions

What titanium grades are suitable for Automatic TIG welding (tube end)?
Automatic TIG welding (tube end) can be performed on Grade 1, Grade 2, Grade 5 (Ti-6Al-4V), Grade 7, and other grades. The specific grade selection depends on the required mechanical properties, corrosion resistance, and end-use application requirements.
What tolerances can be achieved with Automatic TIG welding (tube end)?
Typical achievable tolerances for Automatic TIG welding (tube end) are Weld distortion: +0.5 mm typical; +0.1 mm with fixture. Tighter tolerances may be possible depending on part geometry, material condition, and quantity. Our engineering team reviews each project to determine the optimal tolerance-cost balance.
What quality certifications apply to Automatic TIG welding (tube end)?
All Automatic TIG welding (tube end) operations are performed under ISO 9001:2015 — Quality Management System, AS9100D — Aerospace Quality Management, ASTM B265 — Titanium Strip, Sheet, and Plate Standard certified quality management systems. Full traceability documentation, material certifications (EN 10204 3.1), and inspection reports are provided with each shipment.
What is the typical lead time for Automatic TIG welding (tube end) projects?
Lead times for Automatic TIG welding (tube end) vary by complexity and quantity. Prototype quantities (1-10 units) can typically be completed in 3-7 business days. Production quantities require 15-25 business days. Rush orders are available for qualifying projects. Contact our sales team for a specific timeline.
Can you provide DFM feedback for my Automatic TIG welding (tube end) design?
Yes. We provide free Design for Manufacturability (DFM) analysis for all new projects. Simply upload your CAD file (STEP, DXF, or DWG format) and our engineering team will review your design and provide optimization suggestions within 24 hours.
Audience-first guidance

Guidance for the professionals who specify titanium

Role-specific answers and resources for engineers and buyers in this industry.

Quality & compliance Procurement Design engineering

Common questions from this audience

What quality systems and certifications do you hold?

AS9100D, ISO 9001, ISO 13485, NADCAP and ITAR-compliant — with full material traceability and in-house CMM inspection.

How do you verify dimensional quality?

In-house CMM metrology and GD&T validation per ASME Y14.5, with first article inspection reports.

Do you provide engineering support and DFM?

Yes—engineering support for DFM, material selection, and tolerance feasibility.

Related resources

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About Boze Titanium Manufacturing Center

One Metal. One Focus. Infinite Precision.

Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium — from raw material to precision engineering. AS9100D, ISO 13485 & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.

Boze Titanium Manufacturing Center is operated by Baoji Boze Metal Products Co., Ltd.

AS9100D ISO 13485 ISO 9001 500+ Clients 15+ Years OEM/ODM