General Industrial
๐ฅ Heat Treatment Fixtures & Racks
Open grid/weldment construction, stackable trays, locating pins, threaded studs for part suspension
What is Heat Treatment Fixtures & Racks?
๐ฅ Heat Treatment Fixtures & Racks represents a complete system of precision titanium components engineered for General Industrial applications. Open grid/weldment construction, stackable trays, locating pins, threaded studs for part suspension The system integrates 0 distinct component types manufactured through 3 specialized processes.
Engineering & Design Principles
Material: Grade 2 (CP-Ti) is cost-effective for fixtures operating below 300C. Grade 5 for higher temperature (up to 400C) and higher load applications.
Form: Plate/sheet with welded construction is most economical for custom fixture fabrication. Bar for pins and studs.
Standards & Material Specifications
Standards: ASTM B265 Grade 2 plate, stress-relieved, welded per AWS D1.6
Engineering Solution Blueprint
Industrial Standard Fasteners, Flanges & Hardware
Chemical Processing ยท Wastewater Treatment ยท Electroplating ยท Oil & Gas
1 Part Feature Analysis
ASME B16.5 blind flanges up to 24-inch, DIN 934 hex nuts M6-M30, M16-M24 fully threaded stud bolts up to 200mm, DIN 125 flat washers, serrated external tooth lock washers, exhaust stack rain cap flapper valves, custom slip-on flange collars
- โ ๏ธ Thread galling of Ti nuts on Ti studs requiring anti-seize compounds
- โ ๏ธ Washer cupping under high torque leading to preload relaxation
- โ ๏ธ Galvanic corrosion at Ti-to-steel flange interfaces
- โ ๏ธ Stud bolt stress-corrosion cracking from cut threads in chemical environments
- โ ๏ธ Rain cap flapper hinge fatigue from continuous wind/gas cycling
2 Material Selection Rationale
Grade 2 CP-Ti โ Industrial pure Ti, general corrosion resistance
Grade 2 CP-Ti for blind flanges, slip-on collars, and rain caps requiring formability and weldability. Grade 3 for hex nuts โ optimal ductility/yield balance prevents thread galling. Grade 4 for flat washers and spring lock washers needing high surface hardness. Grade 5 for high-tensile stud bolts. Beta-C (Ti-15V-3Cr-3Sn-3Al) for serrated lock washers requiring massive spring-back elasticity.
3 Form Selection Rationale
Round Bar / Rod โ for turning, fasteners
Plate cutting for flanges and rain caps. Cold nut forming + precision tapping for hex nuts. Thread rolling from solution-treated rod stock for stud bolts. Precision stamping + tumble deburring for washers. Punch press stamping + vacuum hardening for serrated lock washers.
4 Manufacturing Process & Services
Core Processes:
Toll Processing Services:
Process Pitfalls:
- โ ๏ธ Cut threads on stud bolts create stress-corrosion crack initiation sites โ rolled threads mandatory for chemical service
- โ ๏ธ Serrated lock washer teeth must be induction-hardened to HRC 45+ to bite into Grade 5 flange faces
- โ ๏ธ Rain cap flapper hinge pin must be Ti Grade 5 for wear resistance โ Grade 2 wears through in <1 year of continuous cycling
5 Procurement Specifications
ASTM B381 Grade 2 (flanges) / ASTM B348 Grade 3 (nuts) / Grade 5 (studs) per ASME B16.5, 100% PMI + dimensional inspected, MTC traceable
Manufacturing Process Flow
Fiber laser cutting of titanium uses a focused 1 ยตm wavelength beam to melt and expel material through a coaxial assist gas jet. The narrow (0.1โ0.3 m
Vacuum heat treatment of titanium in a controlled environment prevents oxygen/nitrogen pickup that causes alpha-case embrittlement. Programmable tempe
Gas Tungsten Arc Welding (GTAW/TIG) for titanium uses a non-consumable tungsten electrode with argon shielding at the torch face, trailing shield, and
Components in This System
Frequently Asked Questions
What titanium grades are used in Heat Treatment Fixtures & Racks systems?
What manufacturing processes are used for Heat Treatment Fixtures & Racks?
What quality standards apply to Heat Treatment Fixtures & Racks components?
What industries use Heat Treatment Fixtures & Racks?
Can you provide DFM feedback for Heat Treatment Fixtures & Racks designs?
Engineering Trends
- โธ Process: Laser / plasma cutting of plate
- โธ Process: TIG welding of assemblies
- โธ Process: Stress relief annealing
Related Manufacturing Capabilities
These specialized processes support Heat Treatment Fixtures & Racks component manufacturing.
One Metal. One Focus. Infinite Precision.
Founded in 2011 in Baoji's Titanium Valley, BOZE Metal is dedicated exclusively to titanium โ from raw material to precision engineering. AS9100D, & ISO 9001 certified with 500+ clients across Aerospace, Medical & Motorsport industries, we deliver end-to-end precision titanium CNC machining with full material traceability from source to component.
Boze Titanium Manufacturing Center is operated by Baoji Boze Metal Products Co., Ltd.
Certifications verified by ASTM International titanium material specifications (B265, B348, B381, F136, F2924) with full EN 10204 3.1 mill test certification. Our quality system is operated under AS9100D by Baoji Boze Metal Products Co., Ltd.